Test equipments for power generation systems

DC Loads




GENERAL FEATURES

Loads are built in cabinets of galvanized sheet metal or powder coated, suitable for outdoor installation, with resistors made in stainless steel and cooled by forced ventilation and low losses tropicalized inductors.

An efficient heat dissipation is a very important factor to get the steadiness of load, since the power absorbtion of resistors decreases with the increasing of temperature. The cooling fans installed in our equipments are characterized by a plentiful airflow in order to reduce the thermal drift of resistors, so the load power is mantained stable even over long duration test sessions.
When load power is fully disconnected, the fan stop is delayed, to ensure a more gradual cooling of resistors and extend their working life.

Thanks to a peculiar internal design the side walls do not reach dangerous temperatures.

The load banks are conceived to be modular, so it is possible to combine several loads together to achieve the necessary power, or add later other load banks to enlarge a configuration already existing.

Standard voltages: 48 VDC, 60 VDC, 120 VDC, 240 VDC, 440 VDC.

Safety Outfitting


Fault type Protective device
Protective device consequence
Resistors short circuit
A properly sized fuse for each load step
Reduction of active power
Resistors overload
Unnecessary
--
Partial airflow lack Thermal protection switch
Instantaneous disconnection of the whole power
Full airflow lack (optional) Differential pressure switch
Instantaneous disconnection of the whole power
Fans overload or short circuit Adjustable motor protection circuit breaker Instantaneous fan stop
Instantaneous disconnection of the whole power
Emergency stop Red push-button with rotary unlocking Instantaneous fan stop
Instantaneous disconnection of the whole power
Intrusion alarm (optional) Door microswitches on doors and sheet panels Instantaneous fan stop
Instantaneous disconnection of the whole power

Injuries caused by direct contact with potentially dangerous mechanical parts Protection net in front of fan impeller
Grids or protection nets on all dangerous accessible openings
Permanent upkeeping of safety distances from hazardous parts (barriers)


  • Typical appliction area: discharge and efficiency tests on battery packs.

As example, see some possible configurations in the table below:


DC Voltage
kW
Curr.(A) Dimensions
(WxHxD,mm)
Pow.
steps
48 VDC 10*
700x1350x825 6
48 VDC

191^ 700x1350x825
8
60 VDC 15*
700x1350x825
6
60 VDC

191^ 700x1350x825
8
60 VDC 31*
700x2050x1370
5
120 VDC
63*
700x2050x1370
6
120 VDC 95*
1150x2050x1370
7
120 VDC

384^ 1150x2050x1370
10
240 VDC 191*
1150x2050x1370
7
240 VDC

384^
1150x2050x1370
10
440 VDC 191*
700x2050x1370
7
440 VDC
255*
700x2050x1370
8
440 VDC 383*
1150x2050x1370
9

* Power scale with resolution equal to 1 kW
^ Power scale with resolution equal to 1 A

  • All specifications listed above are approximate and can be changed because of design improvements.